Vehicle Weight & Payload Management

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Vehicle Weight & Payload Management

Overloading is the leading cause of suspension failure, chassis cracks, and rollovers in the desert. Before adding 100+ liters of water and fuel, you must calculate your GVM (Gross Vehicle Mass).

The Payload Formula

Payload is the maximum weight your vehicle can carry, including passengers, fuel, water, and accessories.

$$Payload = GVM - \text{Kerb Weight}$$
  • GVM (Gross Vehicle Mass): The maximum legal weight of the vehicle (found on the door placard or manual).
  • Kerb Weight: The weight of the vehicle with a full tank of fuel but no passengers or cargo.

The "Adventurer's Reality" Checklist

Use this table to estimate your total weight. You will likely be surprised how quickly you exceed your limit.

Item Average Weight (kg) Your Estimate
Passengers (2 adults) 160 kg
Water (100 Liters) 100 kg
Additional Fuel (50L in cans) 45 kg
Bullbar & Winch 60–90 kg
Roof Rack & Awning 40–60 kg
Fridge & Food 40 kg
Tools & Recovery Gear 30 kg
TOTAL ESTIMATE 475–525 kg

Critical Safety Tips

  • Center of Gravity: Keep the heaviest items (water, fuel, tools) as low as possible and between the axles. Avoid putting heavy liquids on the roof rack, as this drastically increases the risk of a rollover on uneven dunes.
  • The "10% Rule": Try to keep your actual weight at 10% below your max GVM to account for the dynamic stress of off-road "thumping."
  • Tyre Pressure: As your weight increases, your tire pressure must be adjusted. When driving on sand with a heavy load, you must drop pressures to increase the "footprint," but speed must be strictly limited to prevent overheating.